03/27/96
Bruce J. Tiejema
Divisional Environmental Engineer
Sealed Power Division
SPX Corporation
2001 Sanford Street
Post Office Box 1208
Muskegon, Michigan 49443
Re: Chromium Electroplating Emission
Standard: Compliance Extension Request
Dear Mr. Tiejema:
On February 8, 1996, Sealed Power Division sent a Compliance Extension
Request to the United States Environmental Protection Agency,
(U.S. EPA), Region 5. Sealed Power Division (SPD) owns and operates
several chromium electroplating tanks at two separate facilities
which are subject to the National Emission Standards for Chromium
Emissions From Hard and Decorative Chromium Electroplating and
Chromium Anodizing Tanks (Chrome Plating NESHAP). The chromium
electroplating processes are designated in your letter as: 1)
SPD, Harvey Street, Muskegon (Harvey Street facility) and 2) SPD,
St. Johns facility (St. Johns facility). Both facilities are
hard chromium electroplaters which plate cast iron and steel piston
ring components. The compliance provisions of this standard, 40
CFR Section 63.343, require that hard chromium electroplating
tanks comply no later than January 25, 1997.
The compliance provisions of the Chrome Plating NESHAP also allow
a source up to one additional year to comply with the standard.
Under this provision, SPD has requested a compliance extension
for one year for the two separate chromium electroplating processes
located in Michigan. The Muskegon facility consists of twelve
plating tanks which are currently equipped with twelve vertical
packed bed scrubbers. The St. Johns facility consists of four
plating tanks with four vertical packed bed scrubbers. SPD has
requested a compliance extension to replace the existing pollution
control devices that will enable SPD to comply with the Chrome
Plating NESHAP.
SPD has outlined two options in the compliance extension request.
Option 1 involves the use of kynar balls in the plating tanks
to reduce the surface area of the tanks, thereby reducing the
emissions. The second option is the installation of six composite
mesh pad systems at the
Harvey Street facility and the installation of two identical systems
at the St. Johns facility. If the first option fails to reduce
the chromium emissions from the tanks to levels below the limitations
found in the Chrome Plating NESHAP, Option 2 must be employed
on an accelerated schedule. According to your submittal, there
are several steps that SPD will take to ensure the installation
of the emission control devices in a timely manner. These steps
and the expected completion dates are as follows:
Procure, install and operate one pollution control device Fourth
Quarter 1996
Engineering Design Third Quarter 1997
Procure and install additional devices Fourth Quarter 1997
On August 7, 1995, the U.S. EPA Administrator delegated the authority
to grant compliance extensions to the Regions. Under this authority,
Region 5 extends the compliance date for the Harvey Street facility
and the St. Johns facility to January 25, 1998. Please note that
this compliance extension is being granted only for the installation
of emission control equipment designated in Option 2. As a condition
of this compliance extension, in accordance with 40 CFR Section
63.6(i)(11), SPD shall submit monthly progress reports on the
installation of the pollution control devices at both SPD locations.
These progress reports shall be submitted, by the last day of
each month, to: U.S. EPA, Region 5, Air Enforcement and Compliance
Assurance Branch, 77 West Jackson Boulevard, Chicago, Illinois
60604, with a copy to Diane Kavanaugh, Air Quality Division, Michigan
Department of Environmental Quality, Hollister Building, 106 West
Allegan Street, P.O. Box 30260, Lansing, Michigan 48909. In conjunction
with this compliance extension, the performance test required
under 40 CFR Section 63.344 of the Chrome Plating NESHAP must
be performed within 180 days after the termination of the compliance
extension pursuant to 40 CFR Section 63.7(a)(1)(v).
If you have any questions related to this compliance extension,
please contact
Karen L. Bell, of my staff, at (312) 353-8640.
Sincerely yours,
George Czerniak, Chief
Air Enforcement and Compliance Assurance Branch
cc: Diane Kavanaugh
Michigan Department of Environmental Quality