Hydrogen Embrittlement In Cadmium Deposit
Question:
I am having a problem with hydrogen
embrittlement of fasteners on which I deposit cadmium, then bake.
What can I do to correct this?
Answer:
It has been demonstrated that detrimental
hydrogen embrittlement may occur from a cadmium-cyanide plating
process, and that it is a function of cathode efficiency. The
cathode efficiency controls the introduction of hydrogen to the
surface of the part. The structure of the coating controls the
rate of removal of the hydrogen during postplating baking and
high-temperature treatments. Optimization of the cadmium plating
process, minimizes the hydrogen embrittlement of the surface.
Recent specifications call for the exclusion of organic or metallic
brighteners in the plating process in order to maximize the efficiency
of the solution and leave a surface that can be relieved of hydrogen.
Brighteners tend to suppress the ability
of the surface to loose hydrogen, because of the tight crystal
structures formed. In addition, you must keep the bath free from
contaminants, especially nickel, as well as other heavy metals
that will also detrimentally affect the efficiency of the process.
Brightener-free cadmium cyanide plating
solution will deposit a surface structure that will allow the
removal of hydrogen from the surface and decrease the effects
of embrittlement. Another area to watch is the carbonate concentration
of the plating solution. Carbonate concentrations of more than
four oz/gal will drastically reduce the efficiency of the plating
solution and will increase the propensity of the bath to cause
embrittlement. Constant carbon treatment of the solution is appropriate
for eliminating the chance of organic contamination. A dedicated
line for production of cadmium plated parts is essential for the
elimination of the contamination problems associated with the
process.
To keep the plating solution at peak
performance, allowing you the opportunity to check the embrittlement
tendencies of your process, l recommend the use of a notched tensile
strength sample on a regular basis, to monitor the potential embrittlement
of your system.
In addition, keep in mind that, when
calculating the applied current density of the operation, barrel
plating is a combination of high- and low-current densities, depending
on the position of the part within the load and merely an average
of the current applied. How the parts behave in the barrel, as
well as the load size, is important to making a determination
of the applied current. Experimentation is important to optimizing
the process, as to the proper load size and the current density
to be used.