MONTHLY REVIEW
Published by the American Electroplaters
Society
Publication and Editorial Office
3040 Diversey Ave., Chicago
VOL. XlV SEPTEMBER, 1927 No. 9
EDITORIAL
To the Officers and Delegates assembled
at the 15th Annual Convention,
Greetings:
After reading the Financial and Membership Report of this office for the past
year, a copy of which has been sent to all secretaries and also to each delegate,
you perceive that the Supreme Society has had a fairly good year.
At the last convention it was ordered
that the secretary find out what it would cost to furnish each branch with a
copy of the Proceedings of the next convention, we have compared
the cost of the last four conventions and find that if we deduct the average
rate that has been charged us in the past from the bids received this year,
we can furnish each branch (22 branches) with a copy 6? $3.50 per copy, and
the Supreme Society at the same cost previously paid will receive 8 copies instead
of 2 copies, and will be able to furnish each Executive Officer with a copy.
During the past year there were only
three branches which made a call for constitutions, we believe every branch
should see that a new member elected gets- a constitution and a membership card.
As regards membership cards, two
branches did not take their 1927-1928 cards which means that the members of
these branches do not have an official 1927-1928 card.
The Secretary recommends that each
Branch get out a list of the names of the firms employing our members, so that
these firms can be notified of our Annual Conventions from this office.
We also recommend that a committee
be appointed to revise the Constitution and-have some printed, as our- supply
is exhausted.
In reference to the Employment Bureau,
we believe this work could be greatly improved by having proper forms printed
so that both members and manufacturers-could state their requirements in detail,
and the same would save a lot of unnecessary correspondence and time of the
manufacturer and the - members, thereby making this service more efficient.
Respectfully Submitted,
Geo. Gehlmg, Secy.-Treas.
Presented by C. VanDerau
Annual Convention of American
Electro-Platers Society Toledo, Ohio, June 30, 1927
Chromium Plating
In
the last few years considerable attention has been given, by almost every manufacturer,
to the problems and possibilities of commercial chromium plating.
The possibilities of chromium plating
are of far reaching importance, entering into the fields of the following industries
ceramic printing, machine tool, oil, leather, soap, paper, plumbing, automotive,
and all lines of rust resistant and ornamental finishing. A glimpse at the above
field should stimulate the electroplater to greater activity in the development
of chromium plating.
The present interest in chromium
plating would lead one to believe that it is a new discovery, but chromium was
deposited electrically as far back as 1854 by R. Bunsen. Continuation of this
interest by the various industries, chemists, and electroplaters should change
the status of chromium plating from an art to a science, thereby making it possible
to chromium plate on as large a scale as that of nickel, silver, copper, and
other plated metals.
The characteristics and properties
of chromium as taken from the Chemical Rubber Companys Hand book on Chemistry
and Physics are as follows:
Specific gravity6.92
Melting point1305° Centigrade or 2741° Fahrenheit.
Boiling point2200° Centigrade or 3992° Fahrenheit.
Specific Heat.133 at 400° Centigrade.
Atomic Weight52
Electro Positive Potential.650
It is a very highly crystalline,
brilliant silvery metal, very hard and brittle, and is not attacked by oxidizing
acids such as nitric or sulphurous vapors. The above characteristics indicate
the value of chromium for wearing, protective, and ornamental coatings. Chromium
resists practically all acids with the exception of Hydrochloric acid, in which
it is readily dissolved. This factor makes it possible for the electro-plater
to salvage any defective chromium plate parts.
The idea of this paper is to give
members of the American Electro-Platers Society the date gathered from
the past years experience on chromium plated flood light reflectors and
electrical appliances.
The following process has been worked out and is used on reflectors:
(1) Clean in an alkali solution to
remove soap and grease used in the spinning or drawing operation. Rinse in cold
running water, and bright dip in a solution of sulphuric and nitric acids to
remove scales from the surface of brass or copper material. Rinse in cold and
hot water to remove acid.
(2) Polish reflectors on sub-felt,
sewed muslin, or sheepskin wheels at a peripheral speed of 4000 to 5000 ft.
per minute, wheels set up with two or more coats of glue and 160 Turkish emory
to remove imperfections such as spinning marks, die marks, and material pits.
( Note: 180 Turkish emory cake and grease stick compounds used on polishing
wheels.)
(3) Buff out polishing marks on loose
or bias muslin buffs at a peripheral speed of 4000 to 6000 ft. per minute. (Note:
Tripoli, silicate and lime buffing compounds used in buffing operation.)
(4) Color buffing of reflectors should
be done on loose muslin or cotton flannel buffs running at a peripheral speed
of 3000 to 4000 ft. per minute to remove buff stop and finger marks. (Note:
Lime buffing compound used in this operation.)
(5) Rack and place in soap cleaner
tank from 1 to 3 minutes to remove buffing compound, using cotton mop if necessary.
Rinse in cold water. Immerse in sodium cyanide dip to remove alkali tarnish.
Place in mild electro copper cleaner, not to exceed 1 minute at 6 volts. Rinse
in cold water. Place in nickel bath from 5 to 15 minutes at a current density
of 2 to 10 amperes per square ft. at 2 to 3 volts. Rinse in cold water, and
change to a special chromium plating rack. Then place in chromium plating solution
over an inverted lead anode from 1 to 10 minutes at a current density of 50
to 500 amperes per square ft. at 4- to 12 volts. Rinse thoroughly in cold running
water. Before giving reflector the final rinse in clean hot water dry reflectors
in sawdust to prevent excess water strains.
(6) Color buff chromium plated reflectors
on loose muslin or cotton flannel buffs running at a peripheral speed of 3000
to 4000 ft. per minute to remove water strains and any irregularities of chromium
deposit. (Note: Chrome green oxide in stick or liquid paste form is used as
a buffing compound.)
Chrome oxide buffing compound can
be bought from several plating supply houses Chrome oxide paste formula is as
follows:
Denatured alcohol50%.
Glycerine5 to 10%.
Naptha40 to 45%.
Dry chrome oxideapproximately 8 oz. to the gallon of the above solution.
This paste makes a splendid color
buffing compound for producing a high, clear luster on bright chromium finishes.
(7) Inspect reflectors or any other
parts under a screen of white tissue paper using a 150 watt lamp or bright daylight.
Irregular plating will show up in this light, nickel appearing very yellow,
as against a deep blue of chromium.
Several types of plating solutions
have been used and data gathered over a period of several months. Solutions
tested are as follows:
No. 1 Solution.
Commercial chromic acid30 oz.
Water1 gal.
This solution gave fair results,
but required very high current densities, had very little throwing power, and
was impractical for small parts.
No. 2 Solution.
Commercial chromic acid28 oz.
Commercial chromic sulphate1/2 oz.
Commercial boracic acid1 oz.
Water1 gal.
This solution had greater throwing
power and gave a brighter and bluer finish. Boracic acid seems to be an important
factor, as several times when chromic acid content was running low and throwing
power was weak, an addition of 1 or lbs. of boracic acid to a hundred gallons
of solution gave it new life and permitted working until the end of the day.
Boracic acid apparently works about the same in chromium solutions as it does
in nickel solutions, producing a finer grained deposit at the cathode.
No. 3 Solution.
Commercial chromic acid60 oz.
Iron chromate2 oz.
Water1 gal.
Number 3 solution has given the best
results. The addition of iron chromate has permitted the use of much lower current
densities, thereby making it possible to chromium plate for any desired length
of time; also making it possible to balance labor cycles. Parts have been plated
for several hours in this solution with apparently no treeing action on the
edges; also chromium has been plated over chromium without any tendency to peel.
Reflectors that require 400 to 500 amperes in No. 1 and No. 2 solutions can
be plated in this solution at 50 to 100 amperes. This comparison shows that
No. 3 solution has much greater throwing power.
It is essential that chromic acid
content in any of these solutions be above 20 oz. per gallon, although we have
let chromic acid content drop as low as 12 oz. per gallon. At this point it
was difficult to obtain a satisfactory chromium deposit. We are not in a position
to state what we think is the high limit of chromic acid as we are obtaining
satisfactory results at 60 oz. per gallon and believe that we can go higher
in chromic acid content.
Chromic sulphate should not be added
after the solution has been made as there is enough sulphate carried into the
solution with the commercial chromic acid, as it contains about lo sulphate.
During a six months test period, chromic acid content ranged between 40
and 60 oz. per gallon, while chromic sulphate ranged between .7 oz. and 2 oz.
per gallon.
Chromic sulphate content in the three
types of solution has shown the same tendencies to hold within the above limits.
This leads us to believe that there is no necessity for extra additions of chromic
sulphate to the plating solutions. Additions of chromic acid are governed entirely
by the volume of work plated, all metal being taken from solution. Commercial
chromic acid is approximately 50-51% metallic chromium.
We are not in a position to state
what limits or additions of iron chromate are necessary, but believe that the
content can go above 2 oz. per gallon without any serious results. Apparently
the three most important factors in chromium plating solutions are chromic acid,
chromic sulphate and iron contents.
It is absolutely necessary to determine
additions to chromium solutions by analysis in order to get satisfactory results,
although it may be possible to use a hydrometer to maintain the proper .solution
densities. The following method of analysis is used.
Analysis of Chromium Plating Solutions
Dilute 25 cubic centimeters of the plating bath to 500 cubic centimeters and
use portions of this diluted sample for the determinations to be made.
SulphateSO4
Place a 100 cubic centimeter sample in a 250 cubic centimeter beaker; add 8
to 10 cubic centimeters of concentrated hydrochloric acid (HCl) and 5 cubic
centimeters of redistilled denatured alcohol; boil for one-half hour. This reduces
the hexavalent chromium to trivalent and permits the precipitation of sulphate
by barium chloride without contamination by barium chromate, which would occur
to some extent even in hydrochloric acid if the chromium were not reduced. Make
up to 150 cubic centimeters with hot water; bring to a boil, and add 10 cubic
centimeters of 10% solution of barium chloride drop by drop, stirring the solution
meanwhile. Allow the solution to boil a few minutes; then set the beaker on
a hot plate where it will be at a temperature of about 60° Centigrade. Let
stand 36 hours. Filter on a tight ashless filter paper; wash until free of chromium
with a solution containing 10 cubic centimeters of 10% barium chloride and 10
cubic centimeters of hydrochloric acid per liter; then wash 5 times with a 1%
by volume hydrochloric acid solution to remove the barium chloride (BaCl2)
remaining in the paper. Ignite and weigh as barium sulphate (BaSO4).
This weight x 82.3 equals SO4 in grams per liter of plating bath.
This factor for barium sulphate (BaSO) to sulphate (SO4) is .41155.
The sample is 1/200 of a liter of plating solution, therefore .41155 x 200 equals
82.3.
Chromic AcidCrO3
Measure 10 cubic centimeters with a carefully calibrated pipette into a 600
cubic centimeter beaker; add 10 cubic centimeters of 50% sulphuric acid (H2SO4)
solution and dilute to 500 cubic centimeters with cold water. Run in a solution
of approximately 1/10 normal ferrous ammonium sulphate (40 grams plus 80 cubic
centimeters of 50% sulphuric acid solution made up to 1 liter) from a burette
until there is a slight excess. Use potassium ferri cyanide as an external indicator.
Titrate the excess ferrous sulphate with 1/10 normal potassium permanganate
solution. The deep green color of the reduced chromium makes the end point a
little difficult to recognize, but after a few titrations the operator should
have no difficulty. The clear green of the chromic ion changes to a violet shade
at the end point; when this is reached one drop excess of the permanganate will
give the solution a distinct purple cast.
The 1/10 normal value of the ferrous
sulphate must be found each time chromic acid content is determined by titration
against a 1/10 normal potassium permanganate solution.
Calculation of Chromic Acid (CrO3):
The number of cubic centimeters of 1/10 normal ferrous sulphate used minus the
number of cubic centimeters of 1/10 normal potassium permanganate used to come
back equals the number of cubic centimeters of 1/10 normal chromic acid (CrO3)
in the sample titrated; this multiplied by .00333 (equals grams or chromic acid
per cubic centimeter of 1/10 normal solution) gives the weight of chromic acid
(CrO3) in 10 cubic centimeters of the sample; and this weight multiplied
by 2000 gives the chromic acid (CrO3) in grams per liter of the plating
bath.
Trivalent ChromiumCr+++
The size of the sample to be used depends on the amount of trivalent chromium
present; this can be fairly well gauged by the color of the diluted sample;
a clear yellow color indicates low trivalent chromium contentuse 100 cubic
centimeters of sample; a dark orange color shows a medium amount of trivalent
chromiumuse 50 cubic centimeter sample; while a dark red color shows high
trivalent chromium contentuse 20 cubic centimeter sample. The reason for
limiting the size of the sample is that an amount of trivalent chromium weighing
more than .040 grams when ignited to chromi trioxide (Cr2O3) is too
bulky to be readily filtered when precipitated as chromium hydroxide (Cr(OH)3).
Dilute the sample to 100 cubic centimeters
in a 250 cubic centimeter beaker; add 25 cubic centimeters of 50% by volume
hydrochloric acid solution and 30 to 35 cubic centimeters of 50% ammonium hydroxide
solution. Boil until the ammonium-chromic-hydroxide complex is broken up and
all chromium is precipitated as chromium hydroxide Cr(OH)3. This
requires one half hour boiling and the solution must be kept distinctly ammoniacal
the whole time, adding a few cubic centimeters of 50% ammonium hydroxide as
needed. Let the precipitate settle a few minutes and filter. Wash 2 or 3 times
with a slightly ammoniacal solution of ammonium chloride (1% NH4Cl).
It is practically impossible to wash this precipitate free of ammonium chromate
so it is necessary to re-precipitate. Reject the filtrate and place the original
beaker under the funnel and dissolve the chromium hydroxide (Cr(OH)3)
on the paper by washing with 50 cubic centimeters of hot hydrochloric acid (1
volume of concentrated hydrochloric acid to 2 volumes of water). Wash paper
with hot water or 1% hydrochloric acid till the volume in the beaker is 150
cubic centimeters; add 30 cubic centimeters of 50% ammonium hydroxide by volume;
boil one-half hour as before; filter and wash; ignite and weigh. This weight
will give R2O3(that is Cr2O3
and any Fe2O that may be present). Subtract from the R2O
the weight of FeO (as determined below) to get the weight of Cr2O3.
The factor of Cr2O3 to chromium is .6842; if chromium
is determined in a 100 cubic centimeter sample, which is equivalent to 1/200
of a liter of plating solution, then .6842 x 200 equals 136.8, the factor to
convert trivalent chromium to grams per liter.
IronFe.
To a 100 cubic centimeter sample add 60 cubic centimeters of bromine water (made
by shaking a few cubic centimeters of bromine in a glass-stopped bottle with
water), then add 15 cubic centimeters of sodium hydroxide solution ( 5 cubic
centimeters having 1 gram of NaOH) boil hour. Trivalent chromium is oxidized
to hexavalent and iron is precipitated. If the precipitate is black instead
of red, copper, nickel, or manganese is present (generally copper), cool to
about 50° Centigrade and filter; wash 2 or 3 times with dilute (1% NaOH)
and dissolve the precipitate with hydrochloric acid ( 1 volume of acid to 2
volumes of water) as under trivalent chromium; wash. Make the solution ammoniacal;
bring to boil; filter and wash. Ignite and weigh as FeO3. Copper has been eliminated
by precipitation with ammonium hydroxide.
CopperCu.
If this determination is desired it is well to take a 200 cubic centimeter sample;
reduce the chromium with hydrochloric acid and alcohol (10 cubic centimeters)
as under the sulphate determination. Neutralize excess hydrochloric acid (HCI)
with ammonia and then make the solution acid with hydrochloric acid so that
there is 1 cubic centimeter of free acid per 100 cubic ce-ntimeters of solution,
the volume of the solution should now be about 300 cubic centimeters. Pass in
hydrogen sulphide for 1/2 hour; warm; transfer the sulphides from the paper
into original beaker; dissolve in nitric acid and evaporate to fumes with 5
cubic centimeters of 50% sulphuric acid by volume; take up in water; note if
any lead sulphate has appeared and filter if there is any. Weigh as PbSO4.
Add 1 cubic centimeter of nitric acid to solution and determine copper by electrolysis.
If electrolysis is not possible, the copper sulphide precipitate may be ignited
and weighed as copper oxide (CuO). This, however, gives somewhat high results.
The object of reducing with alcohol before passing in hydrogen sulphide is to
escape the separation of a large amount of sulphur by reduction of chromic acid
by hydrogen sulphide.
Temperatures of solutions must absolutely
be controlled. A solution run between 115° Fahrenheit130° Fahrenheit
produces the best results on reflectors. When the temperature is below 110°
Fahrenheit smutty and velvety deposits are obtained, in some cases having the
appearance of being badly burnt, particularly at the edges. When the temperature
of solutions is above 135° Fahrenheit they lose throwing power even though
current densities remain the same. Deposits at high temperatures are very light
and bright. This information was gathered by running solutions from room temperatures
up to 180° Fahrenheit trying to find the workable limits.
Considerable thought should be given
to facilities for current control. Three wire plating generators are more suitable
for chromium plating, making it possible to use a double throw switch, giving
a choice of either 6 or 12 volts depending upon the size of the article being
plated.
Racking presents one of the big problems
and the plater must forget the easy methods of wiring, hooking, and racking
used in other lines of plating when he enters the field of chromium plating.
Large pieces of work present less racking difficulties than smaller parts. On
reflectors, lamp rings, radiator shells, etc., it is possible to use racks which
clamp on either inside or outside of the rims making a contact on at least 75%
of the circumference or perimeter, thereby having a tendency to uniformly distribute
the current which gives more uniform deposits of chromium. When parts do not
lend themselves to this kind of racking it is necessary to move the hook or
wire to insure a chromium plate under the contact point. Racks should be made
of copper buss bars or rods to facilitate the carrying of high current.
Many parts require special anodes
and best results are obtained when the area of the anode surface is slightly
less than the cathode surface. On relatively flat work this is not so important.
Steel or lead may be used for anodes, lead being the most flexible for adjustment.
Anode and cathode rods should be connected to buss lines with flexible cable
so that the proper spacing between anode and object being plated can be obtained.
Different shaped pieces require special adjustments between the anode and cathode.
Steel, crockery, or lead lined tanks
can be used for chromium solutions. Lead coils should be used for steam and
water, as iron pipe gives up in plating solution. Due to the excessive amount
of fumes liberated by chromium solutions, it is absolutely necessary to provide
ample hoods and ventilating facilities to protect the operators as the fumes
attack the membranes of the nose and throat causing bleeding of the nose and
excessive coughing.
In summing up the variables of chromium
plating, it is necessary to recognize the fact that chromium plating is an engineering
proposition requiring more definite methods and standardization than any other
known form of electro-plating.
C. VANDERAU
Supervisor of Finishes, Westinghouse Elec. & Mfg. Co., Mansfield, Ohio.
By Charles H. Proctor
Thirty or more years ago wrought
iron was very much in vogue with its incidental Flemish Iron Antique Finish
applied; the quiet beauty and richness of the finish, when correctly applied,
is unsurpassed by any other finish applied to a metal surface.
History but repeats itself in the
production of metal finishes; so today we find that wrought and flemish iron
finish is much in vogue, metal goods in endless variety from chairs and benches
to builders hardware, electric lighting fixtures and bric-a-brac being
fashioned from wrought, and cat, and malleable iron in endless artistic designs.
Iron, steel, cast iron, and malleable
iron are very susceptible to corrosion resulting in rust unless the surface
of the articles finished in the Flemish iron finish is amply protected with
suitable lacquers adapted to polished iron or steel surfaces. Even with this
precautionary measure it has been found that when the finished product is carried
in stock for any length of time especially near the seacoast or in damp or humid
atmospheresalthough amply protected with outer wrappings the surface of
the finished iron products will rust. Many manufacturers have failed to realize
that if after lacquering the surface of such products a thin coating of bees
wax dissolved in pure turpentine, reduced to a paste, was further applied and
wiped with soft cloths, they would have then produced a moisture-protected surface
that would not rust, especially so if the first paper wrappings were impregnated
with paraffin wax such as commonly sold under the commercial term of waxed papers.
One of the best fluid wax pastes
that I have experimented with is known as Johnsons Floor Wax.
Articles made from sheet steel, such as the tops of electric ranges, and finished
in brush nickel, when coated with this wax, have been immersed in water for
months without rusting of the surface.
As a positive rust-proof factor for
products made from gray iron steel and malleable iron, when finished in the
Flemish iron finish, I developed for the manufacturer of fire-place heaters,
hand irons, etc., a rustproof finish that in the authors opinion will
not rust when the articles are carried in stock or are in constant daily use,
if a thin coating of fluid wax is applied at intervals to the surface of the
finished product, as the housewife does to her furniture to maintain its luster
and finish.
The methods in vogue for the production
of Flemish Iron Finish depend to a great extent upon the basic metal surfaces.
For cast and malleable iron surfaces, which have indentations and designs cast
in them, all that is necessary is to soften up the surface of the iron by the
usual iron pickles of hydrofluoric acid, if there is burnt-in sand in the surface
of the iron, or hydrochloric acid if there is only a hard skin surface.
These pickles should be used hot;
one part hydrofluoric acid and six parts water, headed to 140° F, makes
an effective sand-removing acid pickle. Hydrochloric acid pickles are best prepared
from equal proportions of acid and water, or one part acid to two parts water
heated to 140° F. The heating of acid pickles makes them more active, therefore
the time of the immersion of the metal articles in the acid pickles is considerably
reduced, and more dilute pickles can be used to an advantage.
After pickling the iron articles
should be thoroughly washed in water and then immersed in boiling water to which
is added one ounce of tri sodium phosphate, soda ash, or aqua ammonia, per gallon
of water.
The alkalis neutralize the acid in the pores of the metal and prevent rust during
final manipulations.
After thoroughly drying, the surface
of the iron may be roughed out, with 60 or 80 emery. The articles should then
be immersed in a dead black air drying or baking japan, or air sprayed, and
then dried according to the respective materials used. When the black finish
so applied is hard and dry, the final polishing operation can be applied, which
may vary from 120 to 180 emery finish.
The second polishing operation removes
the black japan from the high lights, leaves it in the backgrounds and gives
the antique or Flemish iron effect.
The surface of the iron should he
thoroughly dusted from emery dust, preferably by air blast, to remove the polishing
dust from indentations, then wiped with cloths moistened with benzine, benzole,
or lacquer, thinner to remove grease, then lacquered as usual and finally wax-coated.
Some firms have adopted the method
of nickel-plating the various iron articles; then, after polishing, they apply
the antique black finish with black nickel solution, or iron and arsenic acid
solutions, but such deposits do not prevent rust. Others apply pigment blacks
and relieve the surface; as may be found desirable, the pigment blacks are either
applied before or after the surfaces of the articles have been lacquered.
Black pigments that have no dissolving
action upon the lacquers are best applied after lacquering; because of being
of a semi-oily nature they can be readily removed with cloths moistened with
a mixture of linseed oil and turpentine when the black is partly dry, without
any reducing action upon the lacquer. All that is necessary is to see that the
high lights are clean.
Articles made from bright cold-rolled
steel which have the hammered indentations made mechanically, are best treated
by the latter methods: Polish first; then lacquer; then apply the blacks and
relieve as outlined.
It was, however, in order to eliminate the application of electro-deposited
blacks as well as pigment blacks in the production of the wrought iron or Flemish
iron finish that the author developed the new rust-proof finish, as applied
to the sample cast iron book-rests I present to you for examination.
The method of procedure in the production
of the finish is as follows:
The articles should be acid-pickled
or sand-blasted and, if necessary, polished clown to the desired surface with
usual emery polishing, then cleansed as usual, and then plated in cadmium solution.
The solution consists essentially
of a cadmium mercury alloy, the mercury being alloyed with the anodes upon the
basis of one to two per cent mercury with the metallic cadmium.
Water One gallon
Sodium cyanide96-98%, 7 ozs.
Cadmium oxide3 ozs.
Caustic potash2 ozs.
Black molasses1 oz.
Anodes: 90% cadmium, 2% mercury;
voltage 4 to 5; Amperage 10 to 25 per square foot of surface area; temperature
of solution: 110° F.
It has been found advisable to use
about 20% of the total anode surface required of sheet steel or durion, so as
to avoid an excessive building-up of metal in solution.
The steel or durion anodes fill the
gaps between the anodes and therefore produce a more equal distribution of the
current and deposited metal without excessive metal reduction.
The upkeep of this type of cadmium
solution is very low in cost, whether used as a basis for commercial cadmium
deposits in the protection of steel products from rust and corrosion, or in
the production of the rustproof Flemish iron finish referred to.
If the water line is maintained constant,
an addition of one eighth of sodium cyanide and one thirty-second (1/32) ounces
of caustic potash per gallon of solution per day will maintain it in constant
operation. When barrel plating is used, the proportions of cyanide required
may reach a maximum of one-half ounce per gallon with one-eighth of caustic
potash.
These additions, however, can be
best determined by current control; cadmium solutions should always be controlled
by volt- and ampere-meters to produce standard results at the minimum cost of
metal required and with a minimum of time. Create a standard and maintain it
if you want uniform results.
Oxidizing Solution for Antique
Flemish Iron Finish
After the iron or steel articles have been Cad-A-Loy plated as outlined, for
a definite period of time to produce at least one to three ten-thousandth (1-3
10/1000) of thickness of Cad-A-Loy per square foot of surface area, which should
be readily produced in ten to fifteen minutes time, if the maximum of
current is used, wash the plated articles thoroughly in cold water, after cadmium-plating,
then immerse direct in the oxidizing solution prepared as follows:
Water1 gallon
Hydrochloric acid5 ozs.
Platin-Nig1/4 oz.
Temperature of solution, 120 to 140°
F.; time of immersion of the Cad-A-Loy plated product, one to two seconds.
A deep black oxidized finish will
result. The articles should be rewashed thoroughly in cold and boiling-hot water,
they are then ready for the final finishing.
Finishing
The surface of the articles should now be scoured down with pumice stone mixed
with water to a plastic mass. The scouring wheels may be either tampico, or
made up from individual sections of buff cloth not more than six to eight inches
in diameter; the speed of rotation should be kept down as low as possible, 500
to 600 R. P. M.
The oxidized black is quite soft,
so does not require much friction or pressure to remove the excess from the
high lights. After finishing as outlined, wash and dry out the articles as usual.
The articles are then ready for lacquering
by either dipping or spraying. A good grade of brush brass lacquer, of any desired
manufacture should be used. After the lacquer is hard and dry a very thin coat
of wax should be applied as a further added finish and protection.
The finish thus produced will result
in an ideal Flemish iron finish that will be rustproof and artistic and save
the application of pigments or japans in the production of the antique black
finish, so much admired in the Flemish iron finish.
I might mention in closing that Platin-Nig
is the well known oxidizing agent at present so universally used in the production
of antique and Dutch silver finishes, so much in vogue in commercial art.