Hard Chrome Plating Training Course

Table of Contents

Appendix 3. Reverse Etch Times

Reverse Etch Times

This table presents reverse etch times for various metals that are commonly hard chrome plated.

Reverse times are given for etching outside diameters at a current density of 3.0 APSI for:

  • stick anodes at an anode to cathode distance of 6 inches, and
  • conforming anodes at an anode to cathode distance of 0.75 inches.

For inside diameters or flat surfaces, subtract 15% from the times shown.

Unless otherwise indicated, the times below are for reverse etching in a standard 33 oz/gal hard chrome bath, with a maximum sulfate concentration of 1 oz/gal and operated at 135°F.

Other settings can be used, but any differences should be taken into account. For example, using a higher current density and/or closer anode to cathode spacing will decrease the time needed for reverse etching.

The optimal reverse etch time for any particular setup and bath may vary considerably from the values below due to many factors including those related to the anodes, bath chemistry and the condition of the part. It is recommended that until an optimal time is established through testing, that the plater check the progress of etching after 50% of the recommended time (desired condition is a grey mat appearance).

Metal Type (AISI)
Stick Anodes at 6 inch
Distance
Reverse Etch Time
(minutes: seconds)
Conforming Anodes at
0.75 inch Distance
Reverse Etch Time
(minutes: seconds)
Standard Steels
1005 - 1039 5:00 2:30
1040 - 1060 3:00 1:30
1064 - 1095 1:30 0:45
1108 - 1119 5:00 2:30
1132 - 1151 3:00 1:30
1211 - 1215 5:00 2:30
1330 - 1345 2:00 1:00
1513 - 1527 5:00 2:30
1536 - 1572 2:00 1:00
Alloy Steels
4012 - 4028 3:00 1:30
4037- 4047 2:00 1:00
4118 - 4161 1:00 0:30
4320 - 4340 1:00 0:30
4419 3:00 1:30
4615 - 4626 2:00 1:00
4718 - 4720 2:00 1:00
5132 - 5160 1:00 0:30
8720 2:00 1:00
Stainless Steels*
201 - 304 1:00 0:30
305 1:00 0:30
308 1:30 0:45
310 0:45 0:24
316 1:30 0:45
316L 2:00 1:00
Magnetic Stainless Steels
403 - 416 1:30 0:45
440 0:45 0:24
501 - 502 2:00 1:00
High Temperature, High Strength Steels
601 1:00 0:30
602 - 604 2:00 1:00
610 - 616 1:00 0:30
630 - 650 2:00 1:00
651 - 652 0:45 0:24
Other
Cast Iron Grey 0:05 0:05
Cast Iron Chilled 0:30 0:15
Cast Iron Malleable 0:40 0:20
Copper 0:00 0:00
Brass 0:00 to 0:15 0:00 to 0:15
Zinc 0:00 0:00

* Etch in sulfuric/hydrofluoric acid tank.

Appendix 4

 

 


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You should consult with legal counsel and appropriate authorities before interpreting any regulations or undertaking any specific course of action.

Please note that many of the regulatory discussions on STERC refer to federal regulations. In many cases, states or local governments have promulgated relevant rules and standards
that are different and/or more stringent than the federal regulations. Therefore, to assure full compliance, you should investigate and comply with all applicable federal, state and local regulations.